Product Overview

Maintaining accurate product quantities is essential for every manufacturing facility. Even a small counting error can lead to overproduction, material waste, incorrect packaging, delayed deliveries, or additional labor costs.

The ATCOUNT-4L Industrial Product Counter is designed to solve these challenges by providing an accurate and reliable automatic counting solution for production lines. Instead of relying on manual counting, the device continuously monitors products detected by industrial sensors and automatically triggers a relay output when the preset quantity is reached.

As an all-in-one production quantity control device, the ATCOUNT-4L combines real-time counting, a large LED display, preset quantity control, and automatic machine control in one compact unit. It helps manufacturers improve production accuracy, reduce operator workload, minimize production waste, and increase overall manufacturing efficiency without requiring complex PLC programming.

Whether installed on a conveyor, packaging machine, filling system, injection molding machine, or metal stamping line, the ATCOUNT-4L provides a practical and cost-effective solution for modern industrial automation.

Applications

The ATCOUNT-4L is suitable for a wide variety of industrial production environments, including:

• Conveyor production lines

• Packaging and boxing systems

• Filling and bottling machines

• Plastic injection molding

• Metal stamping machines

• Electronics assembly lines

• Food and beverage manufacturing

• Woodworking production

• Aluminum fabrication

• Warehouse quantity management

• Industrial automation systems

• Batch production control

The Problem

Manual Product Counting Reduces Production Efficiency

In many manufacturing facilities, product counting is still performed manually or by using basic counters that only display quantities without controlling production equipment. This approach often leads to inaccurate product counts, inconsistent batch quantities, excessive labor costs, and unnecessary production waste.

As production speed increases, even a small counting error can result in missing products, overfilled cartons, delayed shipments, or additional quality inspections before delivery. These issues not only increase operating costs but also affect customer satisfaction and production planning.

While PLC-based automation systems can solve these problems, they are often expensive, require programming expertise, and may be unnecessarily complex for applications that only require reliable quantity control.

Manufacturers need a simple, reliable, and cost-effective solution that can automatically count products, control production quantities, and reduce manual intervention without increasing system complexity.

The Solution

Automate Product Quantity Control with Confidence

The ATCOUNT-4L provides a practical solution for manufacturers looking to improve production accuracy while keeping automation costs under control.

The controller receives pulse signals from connected sensors and counts every product passing through the production line in real time. Operators simply set the desired production quantity before starting the process. Once the preset quantity has been reached, the built-in relay output automatically performs the configured control action, such as stopping a conveyor, controlling a production machine, or activating a warning device.

By automating the quantity control process, manufacturers can reduce manual counting errors, improve batch consistency, prevent overproduction, and achieve more stable production quality across every shift.

For manufacturing facilities aiming to improve overall production visibility, the ATCOUNT-4L can also be deployed alongside an Industrial LED Wall Clock, allowing operators to monitor both production quantity and factory time simultaneously.

Key Features

• 4-digit high-brightness LED display

• Real-time product counting

• Preset quantity control

• Automatic relay output

• Compatible with photoelectric sensors

• Compatible with magnetic sensors

• Supports contact sensors

• Viewing distance up to 40 meters

• Industrial-grade PIC16F887 controller

• Built-in 220 VAC power supply

• Durable steel enclosure

• Wall-mounted or panel-mounted installation

• Standalone operation without PLC programming

• Simple front-panel configuration

• Optional PC monitoring software

Software Benefits

Expand Production Monitoring with Optional PC Software

For manufacturers requiring centralized production monitoring, the ATCOUNT-4L can be integrated with optional PC monitoring software.

The software enables users to monitor production quantities in real time, export production reports to Microsoft Excel, and simplify production data management. It also supports email and SMS notifications for selected events, allowing supervisors to monitor production status more efficiently.

By providing better production visibility and historical reporting, the optional software helps manufacturers improve production planning, simplify reporting tasks, and enhance operational management.

Centralized Product Database Management

Track Shipment Progress and Product Information

Dispatch Dashboard for Real-Time Order Tracking

Primary Applications

Conveyor Systems

Automatically count products moving along conveyor belts and stop the conveyor when the preset quantity has been completed.

Packaging Machines

Ensure every carton, box, or package contains the correct number of products before sealing, reducing packaging errors and improving shipment accuracy.

Injection Molding & Metal Stamping

Track production output for every molding or stamping cycle, helping manufacturers control batch quantities and reduce unnecessary production.

Food & Beverage Manufacturing

Count bottles, cans, pouches, containers, or packaged products accurately while maintaining production efficiency.

Electronics Assembly

Monitor component quantities during assembly processes to improve production consistency and quality control.

General Industrial Automation

Suitable for factories requiring automatic product counting, batch control, production quantity management, and machine automation.

Target Customers

The ATCOUNT-4L is an ideal solution for:

• Manufacturing factories

• Packaging companies

• Food and beverage manufacturers

• Plastic injection molding facilities

• Metal fabrication workshops

• Electronics manufacturers

• Warehouse operators

• Industrial automation system integrators

• Electrical control panel builders

• OEM machine manufacturers

• Industrial equipment distributors

Whether upgrading an existing production line or developing a new automation project, the ATCOUNT-4L provides a practical and reliable production quantity control solution.

Technical Specifications

OEM Support & Pricing Structure

ATPro offers comprehensive OEM and private label services for distributors, machine manufacturers, and industrial automation partners.

OEM services include:

• Private logo printing

• Custom product labels

• Customized enclosure colors

• Multi-language user manuals

• OEM packaging

• Product configuration customization

• Project-specific relay settings

For volume orders, ATPro provides competitive factory pricing, flexible production schedules, and professional engineering support to meet customer requirements.

Why Choose Us

Industrial Automation Expertise

With years of experience in industrial automation, ATPro develops reliable products designed for continuous operation in demanding manufacturing environments.

Reliable Product Quality

Every ATCOUNT-4L undergoes quality inspection before shipment to ensure stable performance and long-term reliability.

Easy System Integration

The controller supports common industrial sensors and can be integrated into existing production lines without complicated PLC programming.

Flexible OEM Services

We support branding, customization, and project-specific modifications for OEM and ODM customers worldwide.

Professional Technical Support

From product consultation to installation guidance and after-sales service, our engineering team is committed to supporting customers throughout every stage of their automation projects.

ATPro also provides complementary factory display solutions such as the 6-Digit Industrial LED Wall Clock, enabling manufacturers to build a synchronized production environment with accurate time display and efficient production management.

Contact Us

Looking for a reliable solution to automate product counting and improve production quantity control?

The ATCOUNT-4L Industrial Product Counter helps manufacturers increase production accuracy, reduce manual counting errors, and optimize manufacturing efficiency.

Contact ATPro Corp today to request technical consultation, pricing information, OEM services, or customized industrial automation solutions. Our team is ready to help you find the right solution for your production line.

👉 Learn More about Industrial Equipments